西门子中国代理商I西门子PLC 模块代理商

西门子中国代理商I西门子PLC 模块代理商

SIMOTION TRC3000 register control

With this solution, a high-performance RGB sensor detects the standard colors, but can also sense challenging special colors and finishes that are printed on materials that either have a weak contrast or are reflective. This intelligent sensor automatically measures up to 20 print marks, and is directly connected to the SIMOTION controller of the printing unit via PROFINET IO IRT.

概述西门子中国代理商I西门子PLC 模块代理商

The SIMOTION TRC1000 register control technology module is an intelligent optical sensor that operates with white light and high-quality gray value sensing. It is suitable for detecting and measuring all common block and wedge marks. The sensor comprises an evaluation unit, fiber-optic cable and specific accessories. It is operated on a SIMOTION control system via PROFINET IO with IRT. In conjunction with the SIMOTION Print Standard application, the register control can be directly integrated into the motion control system of printing and downstream processing machines (post print).西门子中国代理商I西门子PLC 模块代理商

SIMOTION TRC1000西门子中国代理商I西门子PLC 模块代理商nents are trade goods of Wiedeg Elektronik GmbH (www.wiedeg.de).

应用

When used in a multi-color printing environment, a register control ensures consistent print quality – and is also used in post-print applications for synchronizing cut, embossing, punching or coating processes using registers. To achieve this, special print marks are printed in addition to the actual printed image.

In conjunction with the register control integrated in SIMOTION, Siemens also offers the SIMOTION TRC1000 wedge mark sensor for especially price-sensitive segments of the printing industry. It is especially suitable for coating and laminating processes in the converting domain.

As it is directly integrated into the motion control system of the machine, a register control is achieved that has a high level of performance and degree of reliability. It is favorably-priced and especially compact. Additional open-loop controls, operator panels or control cabinets are not required. Furthermore, it is not necessary to mount an additional encoder at the machine or printing cylinder西门子中国代理商I西门子PLC 模块代理商.

The register control is made available based on the SIMOTION Print Standard Add On TRC1000 application. Workshops are available for experienced SIMOTION users.

The modular SIMOTION TRC1000 wedge mark sensor comprises the IDS-PN evaluation unit with intelligent measured value processing (1-channel as gray value) and specific accessories. It is directly connected to PROFINET IO with IRT via an integrated 2-port switch whereby it is integrated in the line topology of the real-time PROFINET network of the machine. It can be adapted to the particular measurement task or machine situation using the expansion
 accessories西门子中国代理商I西门子PLC 模块代理商. The DS sensor module, for example, expands the basic device to include a second fiber-optic cable connection for measuring on the reverse side, or measuring marks that are located transversely. Both modules are connected to 24 V DC using a prefabricated cable (available in two lengths), and a connecting cable (open at one end). The fiber-optic cable is equipped with an optical system and can be plugged into the IDS-PN or the DS. The cable is available in two lengths. The optical system is attached to the machine and
西门子中国代理商I西门子PLC 模块代理商 can be adjusted using the three-section fiber-optic mounting set and standard ITEM profile elements. Further, the optical power and measured value processing for special measurement tasks can be adjusted using the fiber-optic calibration tool.西门子中国代理商I西门子PLC 模块代理商

Topology of the SIMOTION TRC1000 integrated register control

设计西门子中国代理商I西门子PLC 模块代理商

Display and diagnostics

• 10 LEDs to display device operating states and errors – and for basic communication diagnostics.

• 2 measuring sockets for diagnostics and to update the firmware. These are not required in operation and are reserved for the use of experienced development engineers.
  1 x M12 [DIAG], 12-pole, A-coded (Binder No.: 99 0491 12 12).
  Program/debug interface, 4-channel analog value output (2 x sensor analog signal, 2 x analog monitor) and 2-channel digital output (2 x sensor digital signal) for development engineers.西门子中国代理商I西门子PLC 模块代理商
  1 x M8 [RS232], 6-pole (Binder No.: 79 3465 52 06).
  RS232 command interface for devel

例如，在加工标签和票据中，使用印刷机、压印机和压花机。根据产品，要加工的材料范围从纸、塑料到金属箔。

通常，在辊子上运送原材料。终产品包括使用横切机切割为指定形式的棍子（循环材料）或金属板。

印刷机、压印机和压花机为模块化结构，硬件和功能方面采用了灵活的自动化概念。

例如，功能模块可以为：

• 卷绕机和开卷机

• 冲压模块

• 印刷模块

• 涂装模块

• 层压模块

• 横切机模块

除了机器速度之外，产品处理的精度和可重复性也非常重要。需要的精度 < ±0.1 mm (0.0004 in)。

自动化要求：西门子中国代理商I西门子PLC 模块代理商

• 通过齿轮同步运动的机器模块之间的恒速比或速度比

• 过程（张力和跳动辊控制）中的恒张力

• 运动控制用的凸轮盘（冲压机和横切机）

• 卷绕机控制

• 印刷标记校正西门子中国代理商I西门子PLC 模块代理商

• 模块化软件和硬件结构，用于执行自定义机器组态

• 可参数化软件，适用于不同材料和产品

冲压机的基本结构西门子中国代理商I西门子PLC 模块代理商

优势

下述的SIMOTION自动化方案具有以下优点：

• 由于采用模块化软件和硬件概念，可根据机器结构更改组态

• SIMOTION 控制器结合了逻辑、同步操作和凸轮以及技术功能，如卷绕机控制、印刷标记同步和横切机，从而可以在相同的控制器软件上执行全部机器功能。

• 可变用户接口可以根据执行系统快速修改过程参数。

• 可升级硬件平台，可满足不同的机器要求

• 用于简化 Converting Toolbox 和 SIMOTION Easy Basics 调试的精制软件构件，例如，操作模式管理器、卷绕机、轴控制、横切机等

• 远程诊断、调试和组态工具集成在统一的可升级 SCOUT 工程系统中，可减少维修和组态时间。

西门子中国代理商I西门子PLC 模块代理商

设计

使用 SIMOTION D4x5 的自动化解决方案示例

采用新的机器类型，按照机器的技术要求实现灵活的自动化结构。

具有如下性能特征：

• 操作员控制/可视化/诊断

• 过程控制系统

• 运动控制

• 驱动器相关控制

符合过程工程要求。

机器控制

使用 SIMOTION D4x5 执行机器控制。它执行下列 PLC 和运动控制功能：

• 逻辑

• 操作模式管理器

• 设定点输入

• 闭环控制（卷绕机、张紧器、跳动辊）

• 横切机

• 机器监控

• 同步操作

• 凸轮西门子中国代理商I西门子PLC 模块代理商

• 印刷标记校正

操作员控制和监视 (HMI)

例如，使用装有 WinCC flexible 运行时间和组态软件的多面板执行机器的操作员控制和监视。使用多面板执行下列功能：

• 机器模块选择

• 过程数据管理西门子中国代理商I西门子PLC 模块代理商

• 速度规格

• 技术值预设

• 诊断/远程诊断

驱动器

通过总线耦合的动态变频器系统 SINAMICS S120 和 1FT7/1FK7 电机实现集成的自动化和驱动结构。

西门子中国代理商I西门子PLC 模块代理商